The service life of a fully automatic SIM card punching machine is usually 8 to 12 years, but the actual service life is affected by multiple factors such as equipment quality, usage environment, maintenance and operation standards. The following is a specific analysis:
1、 Equipment quality and material
Core component material: Equipment made of high-quality materials such as high-strength alloy steel and wear-resistant bearings has a significantly longer service life than ordinary materials. For example, the punching die using Cr12MoV die steel can complete millions of punching cuts with proper maintenance.
Manufacturing process: Precision machining and heat treatment processes directly affect equipment durability. For example, improper quenching and tempering processes of molds can lead to deformation and shorten their service life.
2、 Usage environment
Temperature and humidity control: The equipment needs to operate in an environment with a temperature of 0-40 ℃ and a humidity of ≤ 80%. High temperature and high humidity environments can accelerate the aging of electronic components and reduce the accuracy of mechanical parts.
Dust protection: SIM card production needs to be carried out in a dust-free workshop, as dust pollution can lead to increased mold wear and shorten equipment life.
3、 Maintenance and upkeep
Regular maintenance: Daily cleaning of equipment, weekly inspection of lubrication system, monthly calibration of sensors can reduce failure rates and extend service life.
Replacement of vulnerable parts: Molds, bearings, belts, and other vulnerable parts should be replaced in a timely manner according to the user manual to avoid major losses due to minor issues.
4、 Operating standards
Professional training: Operators need to receive professional training to avoid equipment damage caused by misoperation. For example, overloading can accelerate equipment wear and tear.
Load management: Continuous full load operation will accelerate equipment aging. It is recommended to allocate production tasks reasonably to avoid long-term overload operation of equipment.
5、 Industry Cases
Case study of a certain enterprise: A communication equipment manufacturer adopts the YMJ-GSM600 7 punching machine from Yuanmingjie Technology. Due to strict adherence to operating standards and maintenance, the equipment has been running continuously for 10 years and still maintains high-precision production.
Comparative analysis: If the equipment quality is poor and lacks maintenance, its service life may be shortened to less than 5 years.
Finesun Precision Machinery Technology (Hong Kong) Co., Ltd
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